pps proceeding - Abstract Preview
pps proceeding
Symposium: S03 - Injection Molding and Micromolding
Poster Presentation
 
 

Process Induced Skin-Core Morphology in Injection Molded Polyamide 66

Spoerer Yvonne (1)*, Androsch René (2), Jehnichen Dieter (1), Kuehnert Ines (1)

(1) Leibniz-Institut fuer Polymerforschung Dresden e.V. - Dresden - Germany, (2) Martin Luther University Halle-Wittenberg - Halle - Germany

During injection molding process the material is under high thermal and flow related stresses. Due to these stresses a morphological gradient inside the molded part occur which influences the application relevant properties. Polyamide 66 (PA 66) was injection-molded to obtain samples with a structure gradient between skin and core, as it was revealed by analysis of the semi-crystalline morphology using polarized-light optical microscopy. Wide-angle X-ray scattering (WAXS) and small-angle X-ray scattering (SAXS) were employed to characterize thin sections with a thickness of the order of magnitude of 50 µm, allowing detection of crystals of different perfection, as a function of the distance from the surface. It was found that the transparent and non-spherulitic skin layer contains rather imperfect α-crystals while with increasing distance from the surface the perfection of α-crystals continuously increases. Since variation of the molding conditions allows tailoring the skin-core morphology, the present study was performed to suggest a reliable route to map the presence of specific semi-crystalline morphologies in such samples. The results contribute the description of the process parameters influencing the injection-molding induced morphology. Which is required for the understanding of process-structure-property relationships and thus for process optimization in order to control the process induced morphology.