Online Elongational Viscosity Measurement for an Improved Evaluation of Melt Quality – A Smart Sensor for Continuous Plastic Processes
Wolf Sven (1)*, Luger Hans-Jürgen (2), Miethlinger Jürgen (2)
(1) Leistritz Extrusionstechnik GmbH - Nürnberg - Germany, (2) Johannes Kepler University - Linz - Austria
Rheological behavior of plastic melt is rather complex as it depends on various interactions. In single
phase systems, it depends mainly on macromolecular structures of the polymer. In multi-phase systems, it depends on
macromolecular properties of polymers, filler properties, interactions between polymers, interaction between fillers
and the polymer(s) as well as interaction between the fillers itself. Inline monitoring of rheological characteristics for
continuous plastic processes are realized mostly based on relative values – e.g. to monitor pressure values – or with
inline viscosity measurement systems. Such viscosity measurement systems are meanwhile somehow established
monitor devices for complex or expansive continuous plastic processes in the extrusion or compounding industry
[e.g. Dynisco/Göttfert]. Due to the measuring principle of those inline viscosity measuring systems only shear
viscosities are measured. Simplified systems - with a fixed throughput rate and capillary geometry – are also called
inline MFI/MFR sensors, whereas some others can measure entire viscosity curves over a certain shear rate range.
Further elongational viscosity characterizations of polymers or polymer systems are mainly conducted offline by
using equipment like the Rheotens system [Göttfert et al.]. Beside time delay between production and measuring, also
measurements in a molten state or at certain temperatures are somehow difficult. Within the scope of this
contribution an online elongational viscosity measuring instrument and its advantages will be presented.
Keywords: Online Rheometer, Elongational Viscosity, Smart Sensor, Hyperbolical Slit Die, .