pps proceeding - Abstract Preview
pps proceeding
Symposium: G09 - Mixing and compounding
Oral Presentation
 
 

Characterization of melt-mixing in extrusion: finite-time Lyapunov exponent and flow pattern structure

Nakayama Yasuya (1)*, Takemitsu Hiroki (1), Kajiwara Toshihisa (1), Kimura Koichi (2), Takeuchi Takahide (2), Tomiyama Hideki (2)

(1) Kyushu University - Fukuoka - Japan, (2) The Japan Steel Works Ltd. - Hiroshima - Japan

In twin-screw extrusion, the geometry of a mixing element mainly determines the basic flow pattern, which eventually affects the mixing ability as well as the dispersive ability of the mixing element. We discuss the effects of geometrical modi cation, with both forward and backward pitched tips, of a conventional forwarding kneading discs element (FKD) in the pitched-tip kneading discs element (ptKD) on the flow pattern and mixing characteristics. Numerical simulations of fully- filled, non-isothermal polymer melt flow in the melt-mixing zone were performed, and the flow pattern structure and the tracer trajectories were investigated. The pitched tips largely affects the inter-disc fluid transport, which is mainly responsible for mixing. These changes in the local flow pattern are analyzed by the distribution of the strain-rate state. The distribution of the fi nite-time Lyapunov exponent reveals a large inhomogeneity of the mixing in FKD is suppressed both by the forward and backward tips. By the forward tips on FKD, the mixing ability is relatively suppressed compared to FKD, whereas for the backward tips on FKD, the mixing ability is enhanced while maintaining the same level of dispersion efficiency as FKD. From these results, the pitched tips on the conventional KD turns out to be effective at reducing the inhomogeneity of the mixing and tuning the overall mixing performance.