pps proceeding - Abstract Preview
pps proceeding
Symposium: G01 - Injection Molding
Oral Presentation
 
 

Using injection molding simulation for the explanation of emerging two- and threedimensional surface structures of ABS and PC/ABS parts for electroplating-

Schiffers Reinhard (1), Janßen Mirco (1), Siepmann Jens Peter (1)*, Wortberg Johannes (1), Heinzler Felix Alexander (2)

(1) University of Duisburg-Essen - Northrhine-Westfalia - Germany, (2) BIA Kunststoff- und Galvanotechnik GmbH & Co. KG - Northrhine-Westfalia - Germany

Injection molding simulation (Sigmasoft) is applied to increase the understanding of the emerging surface properties of ABS and PC/ABS parts after etching within the process of electroplating on plastics. The investigation is based on surface information gained by already published analyses with two-dimensional data (Scanning-Electron-Microscope combined with image analysis) and three-dimensional information that stems from confocal microscopy. With the aim of detecting correlations, this data is compared to local simulation results (e.g. shear rate, temperature, viscosity). The consequent pattern of results indicates a substantial correlation between the deformation tendencies of the butadiene particles and the simulated shear rates. Furthermore, the effect of local temperatures on the relaxation of the butadiene can be detected. The investigation is performed at four different positions on the part and differences caused by geometry can be seen within the simulation results. In addition, the simulated shrinkage potential can be identified as important indicator of residual stresses within the part. The results show that higher simulated shrinkage potential affects the etching process and the resulting cavern structures, which are quality defining for the layer system.