Numerical Simulation of single stage injection blow moulding process
Biglione Jordan (1), Bereaux Yves (1)*, Charmeau Jean-Yves (2), Balcaen Jean (3), Chhay Sambor (3)
(1) LAMCOS -INSA LYON - Ain - France, (2) IMP-INSA-LYON - Ain - France, (3) Site de Plasturgie INSA-Lyon - Ain - France
Single stage injection blow moulding process, without preform storage and reheat, could be run
on a standard injection moulding machine, with the aim of producing short series of specific blow moulded parts.
Product launch time is lengthened by preform design time, which results in a far from optimal thickness profile of the blown product.
In injection blow moulding, contrary to extrusion blow moulding, the polymer is not molten before blowing. As a matter of fact,
the injection moulding step introduces a number of variable inputs in the blowing process,
such as temperature gradients, strong molecular orientation and crystallisation onset.
Therefore, mechanical, rheometrical and thermal properties of a polypropylene were measured.
We used tensile testing results and oscillatory results to determine the parameters of different constitutive equations :
a viscous Cross model, a viscoelastic K-BKZ model and a elastic plastic G'Sell model.
Theses models were temperature dependent and used in finite element calculations with axisymmetric or three-dimension shell geometries.
Comparisons between calculated and measured thickness were performed. The thickness was measured by a digital image processing technique developed in-house.
Calculation highlights the importance of the initial temperature field and of the constitutive equation on the solution.