(1) DuPont International Operations SarL - Le Grand-Saconnex - Switzerland
In IMHP technology (In-Mould Hold Pressure) from DuPont, hold pressure is applied using a separate mechanism integrated
within the mould during the screw-dosing phase. This parallel arrangement of two injection moulding phases can help reduce cycle.
DuPont has developed a technology, which can save
between 20 and 30% in the cycle time when injection
moulding semi-crystalline thermoplastics such as DuPont™
Delrin® acetal resin.
By simply removing the mutual reliance on each other
between the dosing and hold-pressure stages, the new In-
Mould Hold Pressure (IMHP) technology allows the
dosing phase in the barrel to take place simultaneously with
the application of hold pressure, meaning that the cooling
time can be factored out of the overall cycle time.
Semi-crystalline thermoplastics require relatively long
holding times, during which the volume shrinkage caused by
the crystallization is compensated. In contrast to standard
injection moulding procedures, the required hold pressure in
the IMHP approach is generated within the mould. This
allows the plasticizing unit to dose the melt for the next shot
at the same time. These two phases would traditionally
follow one after another, and now they can be carried out
simultaneously. When the required hold pressure time has
elapsed, the mould is opened and the part ejected.
In general, the use of IMHP technology is confined to semicrystalline
engineering plastics such as POM, PA or PBT. At
the end of the hold pressure phase, only these materials have
sufficient stiffness and crystallization shrinkage to permit
reliable ejection from the mould.
As well as significant time savings, DuPont was also able to
demonstrate that there were no significant changes in terms
of dimensional stability and mechanical properties between
standard injection-moulded samples and those produced
using the IMHP technology.